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What is the function of DC reducer? What are its specific applications?

Date:2024-08-01   Author:XINDA MOTOR

DC reduction motors have penetrated into all walks of life in modern life, providing more intelligent and automated life application scenarios and equipment; in order to better meet power requirements and performance requirements, customized power modes are usually adopted to design DC planetary reduction motors according to application scope, scenarios, and environments; Xinda Motors provides DC reduction motor design, development, and manufacturing services.


DC reduction motors have high transmission precision, small size, low noise, durability, low energy consumption, customized power design, easy installation and maintenance; they are usually used in financial equipment, office equipment, electronic locks, remote control toys, precision instruments, automotive, medical equipment, consumer electronics, household appliances, electric glass doors and windows, etc., with a wide range of applications, and are generally customized according to application scenarios; the adaptability to the environment is to customize the design power and performance according to the application scenario.

So what is the principle of the reduction gearbox?

1. The reduction box is an independent component consisting of a gear drive, a worm drive, or a gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It plays the role of matching speed and transmitting torque between the prime mover and the working machine or actuator, and is widely used in modern machinery.

2. There are many types of reducers, and the types are different for different equipment and fields. According to the transmission type, they can be divided into gear reducers, worm reducers and planetary gear reducers. This type of reducer is widely used in mechanical equipment. For example, the 57 planetary reduction stepper motor of Changzhou Jingkong Motor is made of high-quality 0.35MM silicon steel sheets and rare earth magnetic steel. It has a small air gap and a large torque, and has the advantages of high anti-resonance characteristics and low heat generation. It is usually used on packaging equipment.
 

3. The reduction gearbox is a relatively precise machine. Its purpose is to reduce the speed and increase the torque.
 

4. Common faults of reducer: wear of reducer bearing chamber, including wear of housing bearing box, housing inner hole bearing chamber and gearbox bearing chamber; wear of reducer gear shaft diameter, with the main wear parts being the shaft head, keyway, etc.; wear of reducer transmission shaft bearing seat; leakage of reducer mating surface.